Wilson Process Systems operates one of the UK’s most advanced electronics manufacturing facilities, equipped to support high-volume and complex PCB assemblies. Our plant list reflects continual investment in precision machinery, automation, and inspection systems — ensuring repeatable quality, reliable throughput, and compliance with the highest industry standards.
Pick and Place Machine
Capacity: 25,000 component placements per hour
Pick and Place Machine
Capacity: 25,000 component placements per hour
Pick and Place Machine
Capacity: 65,500 component placements per hour
Pick and Place machines (x2 systems)
High speed chip placement platforms
Capacity: Up to 33,600 component placements per hour (each machine)
Reflow Ovens
Solder Paste Printer
Solder Paste Printer
Large Footprint Solder Paste Printer
Solder paste printer
Axial Insertion machine
Capacity: Up to 12,000 component insertions per hour
Radial insertion machine
Capacity: Up to 20,000 component insertions per hour
Radial insertion machine
Capacity: Up to 10,000 component insertions per hour
D.I.P insertion machine
Capacity: Up to 4,800 component insertions per hour
Pick and Place and Odd-form Machine
Capacity: 16,500 component placements per hour (full SM mode).
Selective Soldering System
High-speed, flexible, in-line, modular selective soldering system, comprising:
Wave soldering machine
Aqueous flux, micro-processor controlled, conveyorised wave soldering machine. Loaded with SN100C Tin, Copper, Nickel (lead-free) alloy.
Equipped with dual waves:
Wave soldering machine
Washer/drier system
Dual turbine, conveyorised, in-line, de-ionised, washer/drier system.
Cleans and dries the boards to the ultimate standard for this type of machine. The results of our ionograph analysis show levels of surface contamination well below those stipulated in MoD standards.
Fully automated, high speed, high accuracy Conformal Coating systems
In-Line, infrared cure ovens
Black polyurethane resin
Grey silicone, UL approved resin
Clear polyurethane resin
3D Automated Optical Inspection (AOI) system
2D Automated Optical Inspection (AOI) system
Environmental Test Chamber
Enables continuous temperature cycling between -70 and +180 degrees C and includes a patented psychrometric humidity measurement system
ATE Suites (3)
Automatic Test Equipment suites used for in-circuit testing and board set-up prior to despatch.
We can incorporate any customer or product-specific testing that may be required. This enables us to deliver zero-defect “ship-to-use” products for immediate use by the customer with no further goods- receiving inspection being required. And to offer a direct despatch service to customers, shipping tested, ready-to-use parts direct to the end user on our customer’s behalf.
Various bench equipment from Multi-Meters and Storage Scopes to Spectrum Analysers
