PCB Assembly

PCB Assembly

Our surface mount, automated through-hole and hand assembly PCB capabilities cater for prototype through to high-volume batch quantities.

Surface Mount

Our Surface Mount factory contains five lines, giving us a capacity of almost a quarter of a million component placements per hour and the flexibility to produce prototypes through to high volume production batch quantities.

Our 2 Universal Fuzion XC2 Pick and Place machines enable us to offer fully-automated assembly of PCBs up to 1200mm x 500mm.

Our machines are capable of placing down to 01005 packages as well as BGAs and fine pitch devices.

Our latest acquisition is a Universal Fuzion OF1-11B Oddform machine, which as well as having full Surface Mount assembly capabilities, can be programmed to place a full array of odd-form components, including through-hole connectors, sockets, transformers, heatsinks, RF shields and many other component types, which greatly increases the speed, accuracy and repeatability of assembling these components.

We have a humidity and temperature controlled component storage chamber for storing moisture sensitive components.

Automated Optical Inspection

Automated Optical Inspection

Our post-reflow 3D and 2D AOI systems inspect every board post Surface Mount.

They are designed to find faults but more importantly provide feedback to refine the surface mount assembly process. They add to your assurance of circuit functionality by offering both 2D and 3D AOI approaches in Tandem making the best uses of both methods which provide the highest level of QA in today’s ever advancing manufacturing environments.

Automated Through-Hole Assembly

WPS Through-hole technology is deployed in many critical electronic assemblies.

Through-hole technology is deployed in many critical electronic assemblies. It is commonplace in power supplies and ruggedized electronic modules. At WPS we also have specialist expertise and experience of through-hole LED assembly, with a capacity of 30,000 component insertions per hour. Our capability is supported by automated insertion equipment that delivers consistent assembly performance.

Hand Assembly

Hand Assembly

WPS Hand assembly completes our capabilities portfolio for board assembly.

Over 60 trained operators on our shop floor offer all the skills necessary to meet all of our customers needs to certified quality standards

Wilson Process Systems - Established in 1981

Agile, Responsive & Focused - We are a UK business based in the coastal town of Hastings, East Sussex. We specialise in PCB assembly and are fully BSI accredited to ISA standard 9001. We offer our customers over 30,000 square feet of hand and automated electronics assembly across 2 factory sites.

If you would like to speak to us about your own PCB Board design & manufacturing requirements, please give us a call or complete our form below:

Call us on: 01424 722 222 or...
Get a free quote now:


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